Best Way To Cut Aluminum Sheet

Use a wood cutting saw with carbide tipped blades to cut most aluminum.

Best way to cut aluminum sheet.

Make sure that you use coolant or a light oil like wd 40 to lubricate the cutting and prevent the chips from gumming up your blade. Sheet aluminium can be cut without the need for a guillotine or tin snips which tend to deform the metal. With the aid of a straight edge and a sharp knife score both sides of the aluminium sheet. Step 5 optional if your project requires cutting a hole in the center of sheet metal draw it on the metal as you would any other cut line.

Cutting aluminum sheet metal with a hammer and chisel is relatively straight forward line up the edge of the chisel along the line you wish to cut and strike the chisel with a hammer. To cut straight lines use an electric saw. We recommend using a diamond blade that s labeled as a ferrous metal cutting blade but many tradespeople use a regular masonry diamond blade with good results. Using a softer piece of material such as wood as a backer will allow the chisel to push through the metal and prevent wear on the chisel s tip.

This is actually one of my preferred ways to cut aluminum. To cut the sheets of metal rathe. It is stupidly fast and it leaves a nice clean cut if you can hold it. Metal lath and hardware cloth can be cut with a tin snips but there s an easier way.

For thin sheets of metal you can use tin snips to cut through it. Select a fine toothed blade and don t cut aluminum with a wall thickness of more than 1 4 inch 0 64 cm. Either way the main problem you want to avoid is clogging the blade. Mount a diamond blade in your angle grinder and use it like a saw to cut the mesh.

Start by taping both sides of the sheet metal directly over the line you want to cut and clamp the metal to a work station so it doesn t move. If possible choose a saw blade that creates narrow kerfs the notch or slot made by the saw.